THE CLEVER CHOICE
Services, products and tooling are available to control your induction process and to achieve your objectives.
From the development of the heating process up to parameter monitoring to guarantee the results.
The offering is compatible with any induction manufacturer as EFD, Inductoheat, Ajax Tocco, Saet, SMS Elotherm, etc.
FOR ANY VENDOR'S MACHINE
For any induction application: heat treatment, brazing, heating, shrink fitting, etc.
- With or without field intensifier (flux concentrator with special treatment to increase its lifespan)
- Quick-change systems
- RFID management compliance
- Ceramic coating
- PTFE coating for insulation
Inductors where the coil is 3D printed by EBM (3DPCoil).
They can include the same options as traditional ones.
- Mandatory in large productions and complex applications
- Ideal for induction hardening
- Max. coil size W:180mm x L:180mm x H:140 mm volume.
- 3DPCoil can be combined with other coils manufactured by other methods.
During the hardening process the quench is a critical part in the process.
MIQ, post-heating and other type of quenches to the inductor are available.
High-technology plastic materials.
The combination of 3D Printed Quenches with 3D Inductors is the perfect team for the perfect hardening process. Use of high performance 3D polymeric materials.
- Complicated geometry managed
- Adaptation to the available machine space
- Repetition and continuous improvement
- Light weight
We design, manufacture and repair induction tooling, that is commonly used.
Included are bus bars, quick-change adapters and related elements.
Induction process monitoring (IPM)
For reliable production and process optimization
ISO/TS 16949 and CQI-9 compliance.
Real time process monitoring preventing part defect and fault diagnosis.
Integrable in any induction machine vendor.
For an easy and controlled inductor management
Reading and writing of inductors RFID.
From lifetime checking to maintenance planning and inductor in-sights for analysis.
Stand-alone system with data interface.
Inductor upgrade to 3D
Any traditional coil can be replaced with 3DPCoil to increase its service life and to improve the design.
It is highly recommended in high volume production.
Inductor analysis, diagnosis, repair and improvement for GH inductors.
GH repair centres are available
If you have a workshop, 3D INDUCTORS can be repair as with traditional ones.
Our company’s network and our highly experienced technical service team ensures service is always close to hand.
From your production specifications we define the parameters and components to consider in order to design the system.
Together with you we analyse how to improve your current induction process.
To verify the technical feasibility of the induction application we provide inductor design, heating simulations, laboratory tests and experience advice.
Power and frequency range are determined in this process.